Tuesday, September 1, 2015

How to Prepare Costing Sheet for Knit Garments


Introduction:

Costing sheet is an important factor in garments manufacturing sector. A costing sheet is that one which contains all the necessary information about the order. There’s so many garments merchandiser who have enough idea about fabric consumption and costing but unable to make the order costing sheet.
Costing sheet preparation for knit Garments:










































































Costing Sheet of Knit Garments
Buyer
H&M
Date
20.08.2015
Style
H.M-03
Delivery
15.09.2015
Description
Knitted polo shirt
Quantity
10000pcs
Fabrication
100% cotton piquet
Size
M
factory
H.N Apparels Ltd.
Yarn
100% cotton (30/1) carded
GSM
180
Wash Instruction
Silicon wash
(Fabric cost + Processing) Per Dozen
Fabrication
Item
Consumption
Unit price($)
Amount ($)
100% cotton Piquet Solid 180 GSM100% cotton 1×1 Rib Collar + Cuff
Yarn
3kg
3.50
10.5
Knitting
3kg
0.30
0.9
Dyeing
3kg
1.20
3.6
Total (Fabric cost + Processing) Per Dozen) per dozen
15.00
Accessories(Trimmings+ Packing + Embellishment) cost per dozen
Accessories(Trimmings+ Packing + Embellishment) cost per dozen
Main Label
0.25
Care Label
0.15
Sewing Thread
1.00
Eyelet
Elastic
Twill Tape
Drawstring
Embroidery
Print
3.00
Washing
5.00
Button
Zipper
0.60
Hanger
Hang Tag
0.40
Poly Bag
0.50
Carton
0.90
Others
0.10
Total Accessories (Trimmings+ Packing + Embellishment) cost per dozen
11.9
Lab Test (Fabric and Garments) per dozen
Total (Fabric + Accessories+ Lab test) cost per dozen
26.9
Cost of making (CM) including profit per dozen
10.00
Commercial cost 4% of total (Fabric + Accessories+ Lab test) cost per dozen
1.08
Total price per dozen
37.98
FOB price per pc
3.17
Collected By: www.texhut.com

Monday, August 31, 2015

An Overview of Enzyme Wash Applied on Garments


Enzyme Wash:

Enzyme wash is a bio-catalytic method where an ultra soft handle effect can be produced on garments. The hydrolytic effect of enzyme causes the loss of surface fiber, which improves surface smoothness and softness of the Garments. Cellulose enzymes are natural proteins which are used in garments washing to achieve stone wash look on the garments without using any stones or by reducing the use of pumice stone. Cellulose enzymes remove the indigo presents in the surface layer of fiber.
                                            enzyme washed Ripped Denim Jeans

Enzyme Washed Ripped Denim Jeans


Objects of Enzyme Wash:

  1. To remove the starch present on the garments.
  2. To remove the size material from the garments.
  3. For soft feeling to wear the garments.
  4. For increasing the color fastness and rubbing fastness.
  5. To improve the anti-pilling properties.
  6. To achieve a very smooth surface of the garments.
After completing enzyme wash, the following change must be occurred for the garments-
  1. Color,
  2. GSM decrease,
  3. Softener,
  4. Strength.
Advantage of Enzyme Wash:
There are some advantages of enzyme wash, those are mentioned in the below:
  1. Environmental friendly wash.
  2. Increased luster.
  3. Less damage of seams.
  4. Less corrosive.
  5. Soft feeling to wear.
  6. Prevents tendency of pilling after relatively short period of wear.
  7. Less time needed at rinsing after completing enzyme wash than stone wash.
  8. Less damage of garments than stone wash.
  9. Most economical due to more water saving.
  10. Reduce labor engagement.
  11. The enzymes can be recycled.
Limitations of Enzyme Wash:
Though enzyme wash has a lot of advantage but there are some limitations, which are discussed in the following:
  1. Chances of back staining in the garments.
  2. Post treatment required.
  3. To remove the back staining, the garments are rigorously washed.
  4. Garment load size of the machine is limited.